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Gap and Flush
measurement

Gap and Flush Measurement – Reliable Quality Control

INOS  Gap and Flush Measurement replaces manual inspection with fast, automated inline metrology that ensures consistent quality without stopping the production line. Our system detects gaps (distances between adjacent parts) and flush (surface alignment) with high precision, enabling early detection of deviations and avoiding rework.

Using advanced 3D sensors and flexible algorithms, the solution captures dozens of measurement points in less than 500 ms-even for complex geometries and 24/7 operations. It adapts automatically to changing conditions and materials, supporting both stationary and robot-guided installations. 

Key Benefits

Automated Accuracy

Replace time-consuming manual checks with precise, reproducible measurements around the clock.

Transparent Results

Clear visualization, analysis, and reporting help you see quality at a glance.

Higher Efficiency

Inline measurement holds cycle time and increases throughput-paying off quickly.

Flexible Integration

Works in both flow and cycle modes, on painted or unpainted parts, and adapts to changing production needs.

How It Works

Multiple 3D sensors scan components, creating digital data that our software evaluates against tolerance specifications. The configurable algorithm determines whether parts meet quality standards or need adjustment-making quality monitoring both simple and transparent.

Solutions for Every Line

Whether you choose stationary, robot-guided, or hybrid systems, INOS provides turnkey gap and flush measurement tailored to your process. This ensures reliable inspection and quality assurance integrated directly into production.

Contact us for a consultation

Bring precision and efficiency to your quality control.